Compressive strength 150-400 Mpa / (21.750 - 58,000 psi)
Bending strength 100-300 Mpa / (14,500 - 47,137 psi
Young's modules 50-100 Gpa
Density 2700-3500 kg/m3T

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Foto 1 Strength and ductility test

HIGH PERFORMANCE CRC PRE-CAST REINFORCED CEMENT COMPOSITES

 

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Strength and ductility

   
    It is possible to achieve a compressive strength higher than 400 MPa in CRC, but in order to utilize this kind of strength, it is necessary to provide ductility. Otherwise, the use of reinforcement corresponding to the compressive strength of CRC would result in large cracks even at moderate loads in bending. In CRC this ductility is achieved by the use of small and strong steel fibres. As the strength of CRC is considerably higher than the strength of conventional concrete, the content of fibres is also considerably larger. This enables CRC to behave in a very ductile manner. An example is the CRC beam shown in picture, which achieved a center deflection of 70 mm in 4-point bending. The beam was cycled to full load - a bending stress of more than 300 MPa - 3 times, yet the amount of cracking was minor.
All the cracks appeared at the transverse reinforcement. This means that a strength and ductility similar to that of steel can be achieved in CRC but, as the density of CRC is less than half that of steel, CRC has the more favorablestrength/weight ratio. This can in some cases make CRC better suited for long spans, moving structures or cantilevered structures.
   
    Anchorage

The bond properties of CRC are of special interest, when the designer looks at load-transferring joints and connections. CRC has some advantages compared to conventional concrete. Basically due to the high amount of silica fume in the binder, which provides a large contact surface between the concrete and the reinforcing bars. Also
due to the steel fibres, which provide reinforcement against cracks in the concrete around the reinforcing bars thus making it possible to achieve a very high stress level in the concrete around the reinforcing bars.

Based on the results of tests, an empirical model to estimate the anchorage strength of a reinforcing bar in a CRC matrix with 6 vol.% of fibres has been developed.

Where: tu = shear strength (MPa)
fc = compressive strength of CRC (MPa)
c = cover to reinforcing bar
d = diameter of reinforcing bar
L = embedment length of reinforcing bar
t = nAst/dL 0.1
Ast = cross section area of the reinforcing bar
n = number of cross bars

The model is based on trials carried out with pullout specimens, but a number of bending tests have also been carried out. The CRC-matrix used for joints is called CRC Joint-Cast.Besides the applications in slab connections, the bond properties of
CRC are used in other applications, such as frame connections, beam connections and for structural concrete repair, where additional reinforcing bars are incorporated into the existing structure and covered with CRC.

   
    Fire resistance

Structures made of very dense concrete exposed to fire can exhibit a rather severe sometimes even explosive spalling. The main reason for this is that the water vapor in the structure produced by heating cannot escape readily enough through the dense matrix. In time the vapor pressure may reach the level of the tensile strength in the matrix, and explosive spalling or delimitation may occur. In conventional concrete spalling will often occur as a partial delimitation, but especially in materials with high tensile capacity combined with a dense structure, explosive spalling may occur, as the vapor pressure is allowed to build up for longer time before it is released.
This problem can occur, also for CRC, and evaluation of the behavior of CRC structures exposed to fire have been carried out in several research projects, When drying is achieved, the behavior of CRC is even better than for conventional concrete as there is no free portlandite in the CRC matrix.
The heat transferring ability of CRC is not very different from conventional concrete, and therefore the designer can use the same rules for calculations. This has been observed with cone-shaped beams at DBI) where the beams were instrumented with thermo-couples, and it has also been confirmed in tests at VTT, Finland, and CSTB, France. These tests were part of a Brite/EuRam project, carried out to investigate the behavior of high performance concretes exposed to fire. This project was concluded in April 1999.