Compressive strength 150-400 Mpa / (21.750 - 58,000 psi)
Bending strength 100-300 Mpa / (14,500 - 47,137 psi
Young's modules 50-100 Gpa
Density 2700-3500 kg/m3T

Innovation in Architectural Design and Construction

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HIGH PERFORMANCE CRC PRE-CAST REINFORCED CEMENT COMPOSITES

Staircase without supporting beam, thickness 80mm.
The load is is carried by the steps self.

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We are pleased to introduce you a latest innovative technology solution in construction with ultra high-performance concrete CRC pre-cast elements.
The high strength of concrete and very small cover to the reinforcement can be used with the very dense matrix, which makes it possible to produce very light and slender structures.This is a cementitious based material used with a high proportion of steel fibres which enables monolithic construction by the lapping of bars over very short distances.

Examples of new methods, when looking at long-term performance and global cost-benefit balance. Include pre-cast slabs, staircases, manhole covers, slender beams, columns and facade panels, where has been CRC engineered to its full potential!

UV , FROST , ACIDS and SALT Resistant
Maintenance free
Higher load bearings and greater spans
Durable, long lasting construction
Higher quality and security
Mountable in any weather conditions



CRC - Pre-cast Elements

   
    CRC properties

CRC is the designation for a special type of Fibre Reinforced High Performance Concrete with high strength (150-400 MPa) developed by Aalborg Portland A/S. Because of a large content of steel fibres the matrix is very ductile and that makes it possible to utilize rebars much more effectively without having large cracks under service conditions.
The size of the fibres and the largest grains of the matrix dictate the distance between reinforcing bars and the cover layer to the reinforcement, both of which have to be optimized in the slender structures, which can be produced with CRC. This is the reason for typically using a mortar composition for CRC and for using short fibres. Often a cover layer of 10-15 mm and a similar distance between individual bars are used.
With the high fibre contents, CRC is especially suitable for pre-cast app-lications, but in-situ cast concrete with 6% by volume of fibres has also been produced - for joints between slabs made in conventional concrete - using a poker vibrator for compaction. For these applications a premix called CRC Joint-Cast is usually supplied.
CRC has been the subject of a number of research projects investigating mechanical properties as well as durability and fire resistance. This information is necessary in order to be able to use CRC for structural applications, as this type of material is not covered in existing standards and codes of practice.Mechanical properties depend on type of aggregate, curing, content and type of fibres, reinforcement etc., but they will typically be in a range of:

Compressive strength 150-400 MPa
Bending strength 100-300 MPa
Young's modules 50-100 Gpa
Density 2700-3500 kg/m3


   
    Mechanical properties    
    The standard composition of CRC with quarts sand and 6 vol.% of steel fibres typically has a compressive strength of 140 MPa measured on cylinders at 28 days. The flexural strength is approximately 25 MPa. In design calculations a characteristic compressive strength of 115 MPa is
used, and the reinforcement typically has a characteristic strength (yield) of 550 MPa. Young's modules of CRC is about 45 GPa. As the stiffness of CRC is only marginally higher than the stiffness of conventional concrete,it is often necessary to pay special attention to deformations in design of slender CRC structures.Fatigue tests demonstrate that CRC behaves slightly better than conventional concrete, basically due to an improved ability to redistribute internal stress.In the table below expected mean values of a number of properties are indicated as a function of the fibre content of the matrix. Interpolation between the values can be used to assess the properties of other fibre contents. The uniaxial tensile strength shown corresponds to the maximum stress that can be transferred in a cracked section. Initiations of cracks occur at stresses of 6-7 MPa depending on the fibre content.

Steel fibre content

2%

4%

6%

Compressive strength (MPa) Flexural strength (MPa)

125 16

135 20

140 25

Uniaxial tensile strength (MPa)

6

10

14

Splitting strength (MPa)

10

15

20

Shear strength (MPa)

6

9

12

Young´s moduls (GPa)

42

44

46